Selecting the Right Linear Axis for Your Automation System

Apr 02, 2025

Selecting the Right Linear Axis for Your Automation System

Linear motion systems are essential across various industries and applications, serving as critical components for both OEMs and end-users. However, linear axes are not a one-size-fits-all solution. To ensure optimal performance, they must be properly configured and integrated. This article provides a roadmap to understanding linear axes and their evolving role in manufacturing and logistics.

Transparent Evaluation

A culture of continuous evaluation is essential for any successful manufacturing operation. Managers must thoroughly understand their processes and consistently monitor performance to identify areas for improvement. While legacy systems provide a foundation for meeting objectives, adopting advanced technology can further enhance productivity. Linear axes can be integrated into numerous processes and should be evaluated as a potential solution for various manufacturing needs.

When assessing the integration of linear axes, manufacturers must first define clear objectives regarding speed, payload, and accuracy. How will the actuators move objects safely and efficiently while aligning with operational goals? Additionally, considering future requirements is crucial. What flexibility will be needed for the axes to accommodate evolving objectives? Clearly defining these parameters helps narrow down the most suitable axes for the application.

Understanding these objectives also prevents unnecessary complexity. While linear axes are inherently simple solutions, overengineering them for unsuitable applications can lead to increased costs, extended lead times, and project delays.

Design at Your Fingertips

One of the most significant advancements in selecting linear axes is the shift toward digital design tools. Traditionally, components were selected from catalogs, sometimes requiring follow-up calls to confirm their intended use. This process was prone to miscommunication, resulting in incorrect specifications or suboptimal solutions.

Today, modern software has streamlined this phase. End-users can digitally design their custom linear motion solutions, generate CAD models with precise specifications, and evaluate multiple configurations before finalizing their selection. This accelerates the procurement process and enhances overall productivity.

Although the design phase is now more user-driven, maintaining a relationship with suppliers remains crucial. In certain industries, linear motion solutions are aligning with established standards, and suppliers can provide valuable insights to ensure alignment with industry trends.

Furthermore, digitalization of linear motion solutions aligns with the broader trend of manufacturing automation. End-users who embrace digital tools position themselves as attractive employers for a younger, tech-savvy workforce that is accustomed to digital processes.

An Evolutionary Environment

Alongside manufacturing digitalization, the design of linear axes continues to evolve. With the push toward fully automated operations, linear axes are being utilized for a wider range of tasks. There is a growing demand for higher speeds, greater precision, and the ability to handle heavier payloads.

A prime example is the battery manufacturing sector, which is expanding in response to the global growth of the EV industry. Heavy battery modules must be produced at faster rates to meet demand, requiring linear axes that can transport them reliably while bearing increased loads.

What are the Well-known Brands of Linear?
Here are some well-known brands that manufacture linear motion systems, including linear axes:

THK – A leading manufacturer of linear motion guides, actuators, and ball screws.
Bosch Rexroth – Offers a comprehensive range of linear motion technology, including rails, actuators, and ball screws.
HIWIN – Known for precision linear guides, actuators, and integrated motion solutions.
NSK – Specializes in linear guides, ball screws, and actuators for automation.
SKF – Produces linear motion solutions, including actuators, rails, and guideways.
IKO – Offers linear motion rolling guides and actuators.
Parker Hannifin – Manufactures a wide range of linear motion systems for industrial automation.
Festo – Specializes in pneumatic and electric linear actuators for automation.
Rollon – Known for modular linear guides and actuators designed for industrial applications.
THOMSON (A Danaher Brand) – Provides high-precision linear motion components, including ball screws and actuators.

Here to Stay

Linear axes remain invaluable in manufacturing due to their versatility and proven effectiveness. OEMs and end-users must fully understand their capabilities, especially in greenfield projects, before integrating them. Modern design software enables customers to create solutions tailored to their exact needs, significantly improving efficiency compared to traditional catalog-based selection methods.

By embracing digital design tools and understanding the evolving demands of automation, manufacturers can ensure that linear axes remain a vital component in their operations, driving productivity and innovation in the ever-changing industrial landscape.

OstBridge is based on the market in China and Europe to provide our clients with original HEIDENHAIN, PRECIZIKA, SIEMENS, B & R, BOSCH REXROTH, EATON VICKERS, PARKER, Large stock, accept MOQ, fast delivery, If you are looking for the fields of precise motion control, electronic control, automation and hydraulic system, the OstBridge team must be your first choice to bring you the right solution.

Prev Next